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Volvo Amazon. Door reconstruction.

This page describes the reconstruction of a pair of doors for the Volvo described on the other page. We started with a pair of spare doors which were in marginally better shape than those on the car, but which still needed major work.

Some views before starting work.

On removal of the skin.

This door skin will be repaired.

Repaired door shell.

Repaired door skin. Bottom corners and bottom edge all along.

The other door had a new skin fitted.

One quarter light frame needed a new section making and welding in.

After assembly, prepping, surfacing and spraying.

Refurbed window winder mechanism.